Suigenkyo Co., Ltd. (Kyoto, Japan) has released an exclusive process video detailing the complete creation of a Shirasaya on its official YouTube channel.
A Shirasaya (literally “plain scabbard”) is an unvarnished, natural wood scabbard and hilt crafted without decorative metal fittings or lacquer, made primarily from Japanese magnolia (Hoonoki). Designed specifically for the long-term preservation of Japanese swords, it offers superior breathability and humidity control, serving as a “resting scabbard” (Yasume-saya) to protect the blade from rust.
Creation Process
Tracing & Carving： The sword blade is placed onto wooden blocks to precisely trace its outline. Using chisels and small knives, artisans carve out identical interior channels in two matching pieces of wood (front and back) so the blade fits perfectly inside.
Fitting & Fine Adjustments： Micro-adjustments are repeatedly made to ensure a seamless fit between the blade and the inner wooden walls. Once precision alignment is achieved, the two halves are prepared for joining.
Bonding with Sokui： The two wooden halves are joined using Sokui, a traditional Japanese natural glue made by thoroughly mashing cooked rice grains.
Exterior Finishing： After drying, planes and knives are used to shape the exterior into a smooth, streamlined form that integrates naturally with the sword. A peg hole (Mekugi-ana) is drilled, and the wooden surface is polished to a refined finish to complete the Shirasaya.
▶︎【YouTube】Watch the full video here
FAQ
Can I still consult with you even if I do not have a concrete design image in mind?
Yes, we would be absolutely delighted to assist you.
Our concierge, possessing the highest caliber of knowledge, will attentively listen to your rough desires, the intended display space, and the purpose of the piece. In close collaboration with our master artisans, we will help you materialize the design and specifications from scratch. Please feel free to reach out to us with complete peace of mind.
Are the available materials or types of crafts for bespoke orders predetermined?
No, they are not predetermined. You may choose from a vast diverse range of traditional crafts and premium materials from across all of Japan.
At Suigenkyo, we collaborate with Japan’s top-tier artisans specializing in a wide array of disciplines, including swordsmithing, traditional bamboo bowmaking, lacquerware, ceramics, and exquisite woodworking. We highly welcome material-based consultations, such as “I wish to create a wooden piece with this specific atmosphere” or “I would love to incorporate traditional textiles.” Please let us know what your ideal creation looks like.
Is it possible to receive only a quotation before placing a formal order?
Yes, absolutely.
Based on our initial consultation, we will finalize the specifications and provide you with a clear, transparent, and comprehensive quotation beforehand. Please rest assured that no costs will be incurred until you are completely satisfied with the design and quotation, and a formal agreement (payment) is made.
Do you accept large-volume bespoke orders, and are there bulk discounts available?
Yes, we flexibly accommodate large-volume orders, and volume-based pricing adjustments (discounts) are available.
We are highly experienced in creating multiple pieces of identical specifications for corporate anniversaries, special events, or premium gift selections. We will tailor the comprehensive quotation to perfectly match your desired quantity and budget. Please feel free to share your specific quantity requirements with us.
About Suigenkyo Co., Ltd.
Based in Kyoto, Japan, Suigenkyo Co., Ltd. is a global platform and video production company dedicated to preserving and sharing authentic Japanese traditional crafts and artisan stories with a worldwide audience.
The information and media in this article are produced through direct on-site interviews and original video production by Suigenkyo, working directly with certified traditional Japanese artisans.
